Lead Attach

Micross offers a range of lead attachment services based on our proprietary process, developed to maintain the integrity of component-to-PCB solder joints under stress. Poor compliance, extreme vibration and thermal expansion can cause these joints to crack. We use high-compliance leads that protect the solder interface by allowing the component to flex.

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Component with J-Leads

Options Include:

Lead Attach to Leadless Chip Carrier: Reduce solder joint stress by attaching J-shape and L-shape leads to LCCs using thermocompression bonding; Thermocompression weld for leadless chip carriers with gold plated finish

Lead Replacement: Replace and reform gold-plated or pre-tinned leads to:

  • Change the footprint of an existing device to gain real estate or extra compliance
  • Recover a device where the leads have been trimmed too short
  • Modify leadless packages
  • Tin-Lead (5/95) solder for pre-tinned leadless chip carriers

Lead Preparation: Forms and trims straight leads for surface mount or through-hole components per the customer’s drawing or we can propose a drawing. An RHSD Process typically follows this process to coat leads and prevent oxidization.

Lead Trim and Form for Board Assembly: Forms and trims straight leads for surface mount or through-hole components per the customer’s drawing we can propose a drawing. An RHSD Process typically follows this process to coat leads and prevent oxidization.

Reconditioning of Bent or Damaged Leads: Robotic process realigns leads that are bent and scans to verify results. A thorough pre-process inspection is done prior to reconditioning to determine if the lead damage is repairable.

 

Before and After of Bent Leads

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